Textile Fundamentals Series: Knitted Fabrics

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Part 4 of “Basics of Fiber, Yarn, and Fabric”

Knit fabric is formed by interlooping yarns, giving natural stretch, softness, and excellent drape.
Understanding knit construction is essential for sourcing the right fabric or finished knitwear.


Types of Knitting

1. Machine-Knitting Methods

MethodKey PointsTypical Applications
Weft KnittingOne yarn forms horizontal rows (courses). Loops intermesh sideways.T-shirts, sweaters, hosiery
Warp KnittingMultiple yarns form vertical columns (wales). Each needle has its own yarn.Lingerie, swimwear, sportswear
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2. Machine Types

  • Circular Knitting: Needles arranged in a cylinder create a seamless tube of fabric.
    • Pros: High production speed, ideal for jersey.
    • Uses: T-shirts, underwear, tubular garments.
  • Flat Knitting: Needles in a straight/flat bed create fabric panels or shaped garments.
    • Pros: Precise shaping, great for fully fashioned knitwear.
    • Uses: Sweaters, cardigans, scarves.

Wales, Courses, and Machine Gauge

  • Wales: Vertical columns of loops.
  • Courses: Horizontal rows of loops.
  • Machine Gauge (GG): Number of needles per inch.
    • Low gauge (3–7 GG): Chunky, heavy knits (hand-knit look).
    • Medium gauge (8–12 GG): Standard sweaters, fashion knits.
    • High gauge (14–18+ GG): Fine-gauge T-shirts, lightweight sweaters.

The gauge determines fabric fineness, weight, and hand.


Cut-and-Sew vs. Fully Fashioned Knitwear

MethodAdvantagesDisadvantages
Cut-and-Sew Knit FabricEfficient mass production, easy pattern cutting, compatible with standard sewingPotential seam bulk, more fabric waste
Fully Fashioned KnitwearGarments knitted to shape with minimal cutting; smooth seams, less waste, premium feelSlower production, higher cost, limited design change after knitting

Key Knit Fabric Types

FabricStructure & FeaturesCommon Uses
JerseySingle weft knit; smooth face, soft backT-shirts, dresses
Rib KnitAlternating knit/purl wales; excellent elasticityCuffs, collars, body-con garments
InterlockTwo intermeshed rib structures; stable, smoothPolo shirts, babywear
Cable KnitDecorative twisted stitches forming cable patternsSweaters, scarves
Jacquard KnitComplex multi-color or textured patternsFashion tops, statement sweaters
Tricot (Warp Knit)Fine, vertical wales with crosswise underlaps; smooth faceLingerie, linings, activewear
Raschel (Warp Knit)Open, lacy or mesh structuresLace, sports mesh, decorative panels

Sourcing Insights

  • High-Volume Basics: Circular single-jersey for tees and underwear.
  • Premium Sweaters: Flat-knit, fully fashioned styles minimize seams and improve fit.
  • Technical Applications: Warp knits (tricot, raschel) offer stability and snag resistance for sports or lingerie.

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